Foredeck Padeyes |
I started by drilling 1/2" holes through the outer skin and through the balsa but not through the inner skin. I did put a small hole all the way through just to be sure I was in the right place. I removed the balsa core for about a 1" radius around each hole. I have a series of three 1/8" Allen wrenches that I have cut to increasing lengths with a chisel shaped end. I chuck these in my cordless drill and use it to chew out the balsa. I start with the small one (about 1/4" long) and work up to the longest (about 3/4"). I suck the balsa chips out with a vacuum. Then I filled the holes with West epoxy with a silica filler (406) to thicken it and add some strength. Once that set I drilled 7/32 holes for the mounting screws. I tapped threads in these holes for the 5/16-18 fasteners. The threads are to provide a better seal more than for strength. I made backing plates of 1/4" thick fiberglass and put large fender washers under the heavy nuts.
I made up endless strops from some heavy webbing. This is 9,000 lb test webbing. I took a 6 foot piece and sewed it into a loop. I passed this through the padeye and then had two loops to tie the spring lines to to better spread the load. I use a knot called an anchor hitch to secure the spring lines to the strops. This seemed like a very secure set-up and it came through Isabel without a problem.